• cold and hot commissioning activities for STG field instrumentations, TGC for STG control system in a power plant in a safe manner, according to the quality rules in force on the project and the project schedule.
• responsible for the preparation and execution of the I&C commissioning, trial run, acceptance testing and inspection/measurements within his/her scope of work as defined by Engineering.
• In depth knowledge of pre-commissioning and commissioning activities of STG I&C systems
To perform all I&C Commissioning activities – cold and hot – related to field instrumentations, TGC for STG Control system in accordance with OEM engineering & safety guidelines and Quality procedure, with address to all statutory regulations and environmental protection measures in place.
Study, review and correct logic and hardware documentation (SAMA, PFUPs, Wiring Diagrams etc)
Implement modification using engineering tools (Controcad)
Instrumentation setting and testing (Hart, protocol, …)
Perform elementary tests, then functional and sequence tests
Tune and monitor both closed and open loop functions
Coordinate with DCS for comprehensive tests
Troubleshooting both hardware and software problems/incidents
Fill in test sheets and ITPLs and create reports
Familiar with P320, and other industrial advanced control systems, PLC’s, DCSs, etc
Knowledge in all instruments disciplines including Digital/Analogue Electronics, pneumatics, Hydraulics, and process control, pressure, Temperature, Flow and level.
Conducting tests and repairs on plant instrumentation and control systems.
Provide technical supports to Mechanical Process Commissioning engineer
Complete I/O Checks, instrument configuration and required documentation for project
Commission and trouble shoot conventional IO, Hart and fieldbus Instruments loops.
Develop instrument indexes and IO Point assignments
Reporting of deviations from the agreed goals and further initiating corrective measures in technical support with Engineering.
Manage, perform, coordinate, and monitor the commissioning of the specified systems.
Developing I&C instruments commissioning schedule for cold & hot commissioning, prepare commissioning Inspection & Test plans for instruments, testing procedures, protocols, and reports.
Raising ER Case for Remote Engineering Support in handling technical problems related to I&C commissioning and its timely resolution to meet Unit commissioning deadline as per defined outage schedule.
Connecting Remote Outage Support Team during cold & hot commissioning of the unit for any prompt resolution of I&C commissioning issues.
Ensuring the commissioning, operation, quality record and feedback documentation are issued.
Ensuring that technical deviations are reported with a corresponding non-conformance report (NCR) and that the same are followed up until their completion.
Keep a diary to record daily work, occurrences, problems, special information, etc. plus a list of pending items.
Maintain logbooks to record I&C commissioning and operational events as specified in the work instructions.
Support and train other I&C Commissioning Engineers assigned to him/her.
Participate in site outage meetings organised by Site lead.
Train the customer staff in operation and maintenance as per contractual obligations.
Organise the return of I&C commissioning test equipment as soon as possible by arrangement with the Outage Manager.
Prepare I&C Commissioning outage report & share with outage manager & Site Lead for compilation.
Provide technical experience feedback_Lesson Learnt during Outage close-out in accordance with outage End to End Process.
University degree or Technical Qualification in engineering related field to meet profile responsibility.
Having atleast 10+ years of relevant experience in Power / Energy industry for position of Lead I&C Commissioning engineer-STG. Should possess I&C commissioning skills on GE Fleets (GE-USA & legacy Alstom fleets).
I&C commissioning skills on oOEM Fleets of BHEL/LMZ/Siemens KWU/DEC/SEC/Skoda/Ansaldo shall be added advantage.
Should have sound fundamentals and knowledge on Steam turbine technologies with operational aspects of various fleets of Own technology as well as OOEMs.
Rich exposure to STG I&C commissioning skills mainly on large Steam turbines of 100 MW and above.
Installation and calibration/setting of I&C instruments including TSI instruments.
Sound exposure to Constructional features with a view to manage & lead commissioning planning & manage successful commissioning support.
I&C Analytical skills to organize troubleshooting of various operational problems of Steam Turbine in support with Remote Outage support Team / ST Product services team and subsequently advise on short term as well as long term remedial actions.
Good Communication as well as Writing skills to interact with internal & external customers.
Proficiency in MS Office applications (MS word/MS excel/MS Power Point) etc
Sound understanding of time/cost control for assigned I&C outage commissioning related site activities of Steam Turbine Overhaul /upgrade/retrofit installation and successful execution within assigned time & cost estimates.
Knowledge on scheduling packages such as MS Project / Primavera shall be preferred.
I&C commissioning exposure on GE controls (ALPSA P320 TGC etc) shall be preferred.
Good observational and analytical skills to resolve technical problems.
Sense of Urgency
Able to quickly organize and lead colleagues, subordinates, and external vendors in the team to achieve desired outcome.
Systematic approach to understand problems, learn solutions and train others
A good get along with colleagues/vendors and Customers.
Zero deviation on GE EHS policy.
Strict Compliance to GE policies.
Relocation Assistance Provided: Yes
Unconscious bias training
Remote work policy
Part time policy
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