Expert Packaging Machine Operator

Overview

JOB PURPOSE

To ensure the continuous and efficient functioning of the packaging line as per IPS standards.

Responsibilities

PRINCIPAL ACCOUNTABILITIES

• Ensuring packing machines are correctly allocated according to split and utilised to meet production requirements - change over bag maker and weighers when required and ensuring sufficient materials are available for production requirements.

• Ensuring required efficiency is maintained (85%) and machines run optimally.

• Minimising film waste to below 1.0%.

• Ensuring that quality control audits are carried out and relevant reports completed.

• Ensuring that all equipment are properly maintained by monitoring and informing engineering and by carrying out minor repairs on packaging equipment.

• Ensure good housekeeping - according to AIB standards and safety regulations.

• Ensure and support 5S & Kaizen implementation on line.

• Ensure in time and accurate input of data /Allergens change over starting and shutting down.

• Ensure support Packaging SETs for conducting packaging IPS on quarterly basis and follow up all identified opportunities to improve score >90%.

• Ensure daily meeting timely with engineering team to discuss previous day downtimes.

• Ensure line balancing at all times.

• Ensure autonomous maintenance of assigned bag makers as aligned with FLM.

• Ensure his/her safety & his fellow colleagues safety by actively ensuring compliance on all identified risks by HSE department

• Ensure CLTI for his/her machines as per set frequency.

• Work in close liaison with FLM & SET on execution of various packaging projects .

• Act as mentor/coach for newly on-boarded PMOS & help his FLM for coordination all assigned tasks.

• Coordinate with FLM & SET to extend TPM-AM pillar implementation across his Bank.

• Apart from the above, employee is expected to perform other accountabilities, time to time assigned by the manager.

KEY PERFORMANCE MEASURES (KPIs)

• Film Waste (< 1.0%).

• Plan Compliance (97%).

• Bag Maker efficiency (>90%).

• Packaging Consumer Complaints < 0.1/MM bags

• Effective Labour Utilization

• Packaging Weak link conformance (>90% Green).

• IPS audit compliance >90%

• AIB audit compliance >900

DECISION-MAKING AUTHORITY

• Complete freedom to make decisions and take actions as necessary to achieve the desired business results on bag makers (with or without reference to FLM).

Qualifications

EXPERIENCE / COMPETENCIES REQUIRED

Knowledge/Skill

Experience

Competencies

• Diploma in Mechanical/Electronics.

• Relevant tertiary qualification

• Qualified from Xpert Packaging School.

• Minimum 3 year Packing Machine experience

• Analytical thinking

• Drive for results

• Intellectual Curiosity

• Integrity

• Developing others