Lead Engineer - NDT

nsistently focus on improving competence level of NDT technicians which will allow high flexibility work force in the plants.

Measurement and Inspection Methods:

• Eliminate or reduce the variation between the NDT reviewers through periodic training and assessments.

• Lead and/or support new development of NDT methods and tooling.

• Consistently improve or update the NDT process and methods.

• Focus on develop and implementation of Poka-Yoke solution in inspection and measurement processes.

• Execution and implementation of new inspection methods, Geometrical verification methods, new technologies and new AC after the completion of development from Engineering

• Drive improvements in existing NDT methods and processes to make the processes lean and effective.

• Lead tactical projects to meet functional strategic plan.

Quality Compliance

• Focus on Proactive approach in assuring process compliance before failure occurs.

• Plan and execute NDT process audits, NDT personnel review and periodic data as per defined frequency.

• Monitor inspection effectiveness, support RCA and CAPA closure with stakeholders.

• Drive improvements in the audit process to make it is lean and effective.

• Follow up on audit findings closure.

• Bring improvement in BMS process and tools related to process audits.

• Perform RCA for reoccurring defects in the process and improve the quality of products.

Operational process and support:

• Perform NDT data analysis accurately to secure Zero defect escapement and zero over processing.

• Provide on time analysis support and feedback to the plants for smooth operations in the plant.

• Drive improvements towards improving scanning methods and obtaining better data quality.

• Support plant NDT resources towards eliminating rescanning (First Time Right scan)

• Govern and monitor KPIs defined within the function/team and secure performance level is sustained.

• Maintain operational Quality records up to date.

• Set base line for all NDT activities and analysis and strive improvements in tools and equipment that would make the NDT process more effective.

• Support technology projects, new product launch, Quality issue projects from technical standpoint.

• Tracking, monitoring, and improving performance of gauge R & R in plants.

• Assure effective implementation of calibration process in relevant inspection methods.

• Training and implementation of new AC

• Monitor the permanence of process and optimize the inspection frequency based on SPC analysis.

• Provide on time support to the manufacturing plants on daily operational challenges.

Required Qualifications:

• A bachelor's degree in engineering or equivalent with experience in Quality domain and experience level of minimum 7-14years needed

• Certified UT level 2 in conventional and advanced Phased Array (PAUT) methods as per ASNT SNT-TC-1A. UT level 3 certification will be an added strength.

• Certified in IR inspection method.

• Minimum of 5 years' work experience in Manufacturing, preferably in blade manufacturing with UT inspections.

• International experience and cultural awareness covering Americas, Europe, India, and China.

• Knowledge of blade manufacturing is preferable, combined with explicit knowledge on Quality tools, Systems and Processes, Audits, Six Sigma, PFMEA, Control plans, PPAP.

• Strong English language skill (verbal and writing).

• Preferable to have an ISO 9001 Lead auditor certification and relevant audit experience.

• Flexible to travelling across LM business units for executing training and operational support.

• Flexible to work in shift pattern to support manufacturing plant across globe.

Desired Characteristics

• A person with a quality mindset independent of Plant level responsibility and reporting

• A person with self-motivation and encourages others to take responsibility.

• Communication: Effectively communicate beyond own area at all levels. Initiates or improves the way to communicate, facilitate, negotiate resulting in increased impact and commitment.

• Target important areas for innovation and evaluates multiple solutions beyond own areas.

• Decision making: Sets goals and regularly follow up on these goals. Takes decisions and monitors results.

Additional Information

Relocation Assistance Provided: Yes