Mechanical Maintenance - Level III

Job Summary:

Troubleshoots, assembles, installs, tests and maintains mechanical systems using all necessary tools to keep equipment available and capable. Learns and understands the protocols of working safely with electricity and other energy sources with industrial equipment. May work independently and instruct or coach others.

Key Responsibilities:

Health, Safety & Environmental (HSE)Stop work and immediately report any major injury hazards.Report any work-related injury, illness, incident or hazard.Comply with HSE standards, policies, procedures and regulations.Use appropriate personal protective equipment.Promote interdependence by looking out for one another.Correct hazards within your control and capabilities.Recognize how your work may impact the environment and work to minimize the negative impact.Engage in HSE Training.QualityApplies high standards of workmanship and craftsmanship.Support equipment uptime and downtime failure analysis.Performs work in accordance with diagrams, sketches, operation manuals and specifications using various tools, measuring and testing instruments.Provide feedback into the Preventive Maintenance system.Follows all process documentation and quality procedures.Raises issues to minimize cost and quality exposures.Performs quality inspections.DeliveryFully proficient performing troubleshooting, mechanical repairs and maintenance of equipment .Instructs and coaches others and acts as an informal resource for team members with less experience.Perform and documents preventive, emergency, corrective and predictive maintenance activities.Maintains clean and orderly work area, including routine housekeeping and machine cleaning tasks.Performs other miscellaneous duties as required to meet production goals.Identify and reduce manufacturing constraintsSchedule maintenance activities around production requirementsSolve problems and improve processesParticipate in continuous improvement activitiesTeamworkCommunicates effectively with the assigned team and with all support teams.Completes training and personal development in line with business requirements.Participates actively with local Total Productive Maintenance (TPM) teams in ways to improve quality, safety, process, material flow, and employee development.

Competencies:

Collaborates - Building partnerships and working collaboratively with others to meet shared objectives.

Communicates effectively - Developing and delivering multi-mode communications that convey a clear understanding of the unique needs of different audiences.

Customer focus - Building strong customer relationships and delivering customer-centric solutions.

Decision quality - Making good and timely decisions that keep the organization moving forward.

Drives results - Consistently achieving results, even under tough circumstances.

Manages complexity - Making sense of complex, high quantity, and sometimes contradictory information to effectively solve problems.

Nimble learning - Actively learning through experimentation when tackling new problems, using both successes and failures as learning fodder.

Health and Safety Fundamentals - Champions and models proactive health and safety behaviors by identifying, reporting and participating in actions to improve health and safety in order to build an interdependent culture and contribute to an injury-free workplace.

Controls Safety - Recognizes controls related hazards in a manufacturing environment (Electrical, Hydraulic, Pneumatic) to incorporate safe practices and procedures as part of the daily work plan to reduce injuries and create a safe machine environment.

Manufacturing Knowledge - Demonstrates the knowledge of manufacturing by correctly implementing changes in current processes, equipment, and applications to meet the function's needs and contribute towards continuous improvement.

Values differences - Recognizing the value that different perspectives and cultures bring to an organization.

Education, Licenses, Certifications:

High school diploma or certificate of completion of secondary education or equivalent experience to the extent such experience meets applicable regulations.

This position may require licensing for compliance with export controls or sanctions regulations.

Experience:

Requires significant relevant work experience or specialized skills obtained through education, training or on-the-job experience.

Qualification:- Diploma in Mechanical Engineering

Experience required in years:- 5 to 7 Years

Hand on Experience required in:- Especially in Facility & Utility equipments Maintenance including Compressors, Central coolant system, Domestic water system, PIV maintenance, HVAC Operation & maintenance, Solar plant maintenance, Roof maintenance, Air dryer maintenance, DG Maintenance, Power house operation & maintenance, ETP/STP maintenance, Pump & Motor maintenance, HVLS fan maintenance, Fire Prevention & Fire alarm system basic maintenance & operation etc.

Key Job Responsibilities

1. Utility Equipment Maintenance

Perform preventive, predictive, and breakdown maintenance of:

• AirCompressors(Screw/Reciprocating)
• ChillersandCoolingTowers
• HVACSystems
• IndustrialPumps
• DM/ROWaterTreatmentPlants
• FireHydrant&SprinklerSystems
• ETP/STPSystems
• DGSets(MechanicalSystems)
• UtilityPipingNetworks(Air,Water,Fuel,Gas)
• VacuumSystems
• HydraulicandPneumaticSystems

2. Preventive Maintenance

• ExecutePMschedulesasperSAP/Maximo/CMMS.
• Conductlubricationactivitiesasperlubricationmatrix.
• Carryoutconditionmonitoringinspections.
• Inspectleakages,vibration,temperature,pressure,andabnormalnoises.
• MaintainPMrecordsanddocumentation.

3. Breakdown Maintenance

• Attendutilitybreakdownsimmediately.
• Identifyrootcauseoffailures.
• Restoreequipmentsafelywithintargetdowntime.
• Implementcorrectiveandpreventiveactions(CAPA).
• Supportemergencymaintenanceactivities.

4. Pump & Piping Maintenance

• Pumpoverhaulingandalignment.
• Mechanicalsealreplacement.
• Bearingreplacement.
• Valvemaintenanceandservicing.
• Pipelineleakagerectification.
• Flange,gasket,andexpansionjointreplacement.

5. Compressor & Pneumatic System Maintenance

• Compressorservicingandoverhaul.
• Airdryermaintenance.
• Filterreplacement.
• Leakdetectionandreduction.
• Pressureregulationsystemmaintenance.

6. Facility Maintenance Activities

• Buildingmaintenancesupport.
• Roofingandgutterinspection.
• Doorandshuttermaintenance.
• Civilutilitycoordination.
• Utilityinfrastructureinspection.

7. Reliability Improvement

• ParticipateinRCA(RootCauseAnalysis).
• PerformWhy-WhyAnalysis.
• SupportTPMinitiatives.
• ImplementKaizenprojects.
• ImproveMTBFandreduceMTTR.

8. Safety & Compliance

• FollowLOTOprocedures.
• WorkPermitcompliance.
• HotWorkPermitadherence.
• ConfinedSpaceentrycompliance.
• EnsurePPEutilization.
• Participateinsafetyauditsandriskassessments.

9. Spares Management

• Identifycriticalsparerequirements.
• Monitorspareconsumption.
• Raisesparerequisitions.
• Supportinventoryoptimization.

10. Documentation & Reporting

• Maintainmaintenancehistoryrecords.
• Preparebreakdownreports.
• UpdateCMMS / Maximoworkorders.
• Recordutilityperformancedata.
• Supportinternalandexternalaudits.

Required Technical Skills

Mechanical Skills

✅ Bearing replacement

✅ Pump alignment (Laser/Dial)

✅ Mechanical seal replacement

✅ Gearbox maintenance

✅ Conveyor maintenance

✅ Compressor maintenance

✅ Hydraulic systems troubleshooting

✅ Pneumatic systems troubleshooting

✅ Pipe fitting and fabrication

✅ Welding knowledge

✅ Utility equipment overhauling

Utility System Knowledge

Air Compressor Systems

• Screwcompressors
• Airdryers
• Airreceivers
• FRLunits
• Compressedairdistributionsystems

Water Systems

• ROPlant
• DMPlant
• SoftenerSystem
• CoolingTowers
• Chillers

Fire Protection Systems

• Firehydrants
• Sprinklersystems
• Jockeypumps
• Dieselfirepumps

HVAC Systems

• AHU
• FCU
• Ventilationsystems
• Exhaustsystems

Predictive Maintenance Skills

• Vibrationmonitoringbasics
• Thermographyawareness
• Ultrasonicleakdetection
• Conditionmonitoringtechniques
• Lubricationmanagement

Safety Skills

• LOTO
• PTW(PermittoWork)
• Hot work
• WorkingatHeight
• ConfinedSpaceSafety
• FireSafetyAwareness
• HazardIdentification
• Chemical safety
• Pollution Prevention opportunities
• RiskAssessment

Computer Skills

• Maximo
• MSExcel
• MSWord
• PowerPoint
• CMMSSystems

Behavioral Competencies

• ProblemSolving
• Teamwork
• Ownership&Accountability
• CommunicationSkills
• EmergencyResponseCapability
• ContinuousImprovementMindset
• PositiveSafetyAttitude

Expected KPI Ownership

• UtilityEquipmentUptime>95%
• PMCompliance>98%
• ZeroSafetyViolations
• EnergySavingInitiatives
• MTTRReduction
• MTBFImprovement
• BreakdownReduction
• SpareInventoryOptimization

Preferred Qualifications

Education:-

• DiplomainMechanicalEngineering(Preferred)

Certifications (Advantage)

• HydraulicSystemMaintenance
• CompressorMaintenance
• TPM
• RootCauseAnalysis
• SafetyCertifications(LOTO/PTW)

Job Manufacturing

Organization Cummins Inc.

Role Category On-site with Flexibility

Job Type Shop

ReqID 2437994

Relocation Package Yes

100% On-Site No